TONELLI WORKS Mechanical Workshops

Tonelli Works is a historic company operating since 1952 in the province of Monza and Brianza (Italy), specializing in sanding machines. Founded by Mario Tonelli, the company produces:

• Double-shoulder roller sanding machines for profiles, jambs, and doorframes
• Single-shoulder sanding machines for panels in the furniture industry
• Polishing machines for panel edges in the furniture industry

Every function performed by the various processing units is electronically controlled by a state-of-the-art touch screen PLC that meets all the requirements of Industry 4.0.

AN INDUSTRIAL FUTURE BASED ON SUSTAINABILITY AND DIGITIZATION

Today, digitization and sustainability continue to be key factors for the competitiveness of manufacturing companies in the era of Industry 5.0. In this context, since 2021, TONELLI has chosen Orchestra as its partner to digitize its machinery and implement Industry 4.0 and 5.0 projects for manufacturing customers.

For the Italian market, Orchestra offers machinery manufacturers a turnkey “Transition 5.0” solution, which includes both the technology to monitor energy consumption in relation to production and the services to manage practices and competencies, according to the guidelines of the new Italian Transition 5.0 Plan.

Transition 5.0 Solution

The “Transition 5.0” package that Orchestra offers to TONELLI customers includes:

• Full practice management service, from submitting the application to the GSE to the final sworn report
• Technology to ensure Industry 4.0 compliance
• Integration with MID-certified energy meters to measure energy efficiency for Transition 5.0

The Advantages of RETUNER® Technology

The use of Orchestra’s RETUNER® technology offers numerous advantages:

• TONELLI’s machines can be easily interconnected with the ICT systems present in the company, as well as with the rest of the fleet of machines and production lines from other manufacturers.
• The customer has access to normalized and certified data that allow them to control, monitor, and manage production in real time.
• BI functions integrated into the MES component return production performance, providing the entrepreneur with a tool to assess and manage the company’s competitiveness and resilience.
• New features in xMES, the extended version of RETUNER®’s miniMES, allow the company to measure its sustainability goals from energy consumption and integrate the supply chain.

Testimonial

“Orchestra has given us a big hand in the implementation of Industry 4.0 interconnection projects and valuable commercial leverage to sell our machines in Italy and worldwide.” – Mirko Castelletti, Owner of TONELLI WORKS.