TONELLI WORKS: TONELLI chooses ORCHESTRA for the Transition 5.0

2025

TONELLI WORKS: TONELLI chooses ORCHESTRA for the Transition 5.0

Founded in 1952 by Mario Tonelli, TONELLI WORKS Officine Meccaniche is a longstanding company based in the province of Monza and Brianza, specialized in the production of sanding and polishing machines for the wood and furniture industry.

Over the years, Tonelli has built a strong reputation thanks to the quality of its machinery and its ability to innovate, offering tailored solutions for:
double-belt sanding machines for profiles, door jambs, and casings
single-sided sanders for panels
edge polishing machines for panels

Today, each machine is managed by a next-generation touchscreen PLC, fully compliant with Industry 4.0 requirements.

A future built on digitalization and sustainability

In a scenario where Transition 5.0 places energy efficiency and digitalization at the center, TONELLI has chosen Orchestra as its technology partner to move toward a smarter and more connected production environment.

Since 2021, the company has adopted RETUNER®, the IIoT platform developed by Orchestra to support machine manufacturers and end-users in the digital transformation of their production processes.

With RETUNER®, TONELLI machines can:

• easily interconnect with company systems and production lines from various manufacturers;
• provide standardized, certified data for real-time production monitoring;
• offer integrated Business Intelligence (BI) features within the MES to analyze performance and enhance competitiveness;
• leverage the new xMES functions—an extended version of MES5.0—designed to measure sustainability goals and track energy consumption across the supply chain.

RETUNER® solution: a turnkey Transition 5.0 package

For the Italian market, Orchestra provides manufacturers like TONELLI with a complete Transition 5.0 package which includes:
• technology ensuring full Industry 4.0 compliance;
• integration with MID-certified energy meters to measure energy efficiency;
• comprehensive management of the entire process, from application to GSE approval and the final certified assessment.

What people say about us

“Orchestra has greatly supported us in carrying out our 4.0 interconnection projects and has proven to be a valuable commercial lever for selling our machines both in Italy and worldwide.”
Mirko Castelletti, Owner of TONELLI WORKS.

Become part of our partner network

Offer your manufacturing customers a turn-key solution for Industry 5.0 that not only guarantees access to state fiscal aid, but also advances the continual improvement of production processes.

RETUNER re-tunes all machinery to the notes of Industry 5.0. Production plants that aren’t yet digitalised, all machines whether new or pre-existing, interconnecting them to the ICT system already in use in the company.

In addition, RETUNER offers the possibility of an ample range of digital services to help the operator at the machine edge.

Choose RETUNER and offer your manufacturing customers a cutting-edge digital solution.

 

Machine and industrial system builders

Importers and retailers of machinery

Automation component and systems suppliers

Management and technical software suppliers

Systems integrators

Manufacturing consultants

 

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